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RFT-2720A
Rack Shelf Roll Forming Machine

RFT-2720A
Rack Shelf Roll Forming Machine

Product Overview

The RFT-2720A rack panel rolling forming machine is specially designed for the warehouse rack industry, capable of efficiently manufacturing various rack panel components. The equipment features a fully automatic control system, operates smoothly, has low noise, and supports high-speed continuous forming.
Through multiple passes of rolling and precise positioning, the products exhibit excellent performance in terms of load-bearing capacity, anti-bending performance, and dimensional accuracy. The process flow includes unwinding, leveling, punching, forming, and shearing, with one-time forming and reduced manual intervention. The surface can be treated with galvanizing or color coating, balancing durability and aesthetics.

Configuration Options

Basic

Standard

Advanced

Economical and practical, meeting basic needs

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Balanced performance, stable and reliable

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High-speed, high-efficiency, intelligent and durable

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DecoilerManual unrolling, load capacity ≤ 5T Hydraulic uncoiling, load capacity ≤ 8T Fully automatic hydraulic unwinding, with a load capacity of ≤ 10T and tension control function. 
Leveling5-roll simple leveling 7-roll precision leveling 9-roll precision leveling, with automatic thickness adjustment capability 
PunchingReserved formwork needs to be replaced manually. Online hydraulic punching, rapid mold replacement Servo punching, with high precision of ±0.5mm, and automatic mold change 
Roll FormingConventional chain drive, 20 stages Gearbox transmission, 22 stages Gearbox transmission + guide column structure, 25 passes 
CuttingHydraulic fixed-length shearing, error ≤ ±2.0mm Hydraulic shearing + PLC fixed-length control, error ≤ ±1.5mm Servo tracking shear, error ≤ ±1.0mm 
 Control SystemGeneral-purpose PLC (Delta) Touchscreen operation interface (Siemens PLC) Intelligent control system + Remote diagnosis 
StackerManual material collectionSemi-automatic feeding conveyor beltFully automatic stacking, length ≤ 12m

Performance Comparison

 Roll Forming MachineOther SuppliersEffect
Open structure for load-bearing 8-10T hydraulic uncoating machine, with adjustable tension 5–8T Hydraulic/Manual Hybrid The rewound material is more stable. The manual model is more prone to shaking when rolling up thick plates. 
Plate thickness adaptation 0.8–2.0mm0.8–1.8mmThe range is slightly larger than the conventional one; for values greater than 2.0mm, special verification is required. 
 
Material Support GI / SPHCGI / SPHC≈ Basically the same. The key lies in the roller shape and heat treatment. 
Forming pass 22–25 Steps, Guide Column Positioning 18 - 22 rows, some without guide columns The process is more balanced, and the control of the edge waves of thin materials is more favorable. 
Linear velocity 8 - 12 meters per minute (depending on the hole spacing/thickness) 6–10 m/minThere is not much difference. When the hole punching density is high, the speed will decrease. 
Drilling method Servo feeding + Hydraulic pressing Hydraulic impact is the main method. Servo feeding is more time-saving for scenarios with variable pitch. 
Fixed-measurement accuracy ≤ ±1.5 mm≤ ±2.0 mmThe reliance on the encoder installation and the rigidity of the tool holder is limited. 
Cutting method Hydraulic/Servo Shears (choose either one) Hydraulic shears are the main type. The servo shear produces sharper cuts, but it is more expensive. 
Rack structure H-shaped steel welding + CNC precision processing Steel channel welding, with a small amount of fine processing Higher rigidity and better durability, with a slight increase in transportation weight 
Transmission method Main transmission of the gearbox + Local chain drive Full-chain transmission The gearbox response is more stable and the maintenance frequency is lower. 
Roller material 45# Hard Chrome Plating / GCr15 Hardened 45# Hard Chrome Plating When choosing GCr15, the wear resistance is better, but the cost will increase. 
Control system Siemens/Delta PLC + HMI Standard PLC + Buttons ≈ Similar functions, program details determine usability 
Changeover time 30 - 45 minutes (standard mode) 40 - 60 minutes Does the quick-change mechanism and positioning pin have a significant impact? 
Noise level ≈ 78–82 dB≈ 78–85 dB≈ Depends on the transmission ratio of the chain and the vibration damping of the base. 
Spares and ServicesOnline spare parts store + Remote supportManual reporting, with a relatively long cycleVisualized spare parts, more controllable delivery process

Video

RFT-2720A
Rack Shelf Roll Forming Machine

Product photo

  • Equipment assembly line
  • Equipment assembly line
5T Hydraulic Uncoiler
The material is discharged by the motor drive, and tensioned by hydraulic pressure. The inner diameter is 508mm, and the outer diameter is no more than 1200mm. Two inner and outer baffles ensure accurate positioning and stable material discharge.
Straightening device
7-roll leveling structure, driven by an electric motor and equipped with variable frequency speed control. The rollers are treated with GCr15 chrome plating, featuring high wear resistance and hardness ranging from HRC 58 to 62.
Hydraulic station
Provides power for the hydraulic cylinders of the production line. The system is specially designed for this production line and is equipped with Italian abos solenoid valves and Chinese Hengyuan oil pumps to ensure stable operation.
Guiding device
The width and position of the steel plate are controlled by the guide rollers and sliders to ensure that the sheet accurately enters the forming machine and maintains the forming accuracy.
Online hydraulic punching
Equipped with a hydraulic punching system, it can precisely perform punching during the production process, ensuring consistent plate dimensions and enhancing production efficiency.
Hydraulic shearing
The structure of the front shearing device is driven by hydraulic power. The blade material is Cr12Mov and it undergoes quenching treatment. The cutting edge is smooth without burrs and the fixed-length accuracy is stable.

Finished product example

Service Support
On-sale
After-sales
On-sale

Senior engineers provide on-demand, phased training and on-site machine inspections. Efficient supply chain integration and excellent value for money.

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After-sales

Professional pre-shipment inspection services, lifetime technical support; engineers dispatched to your site for on-site installation, commissioning, and operational training to accelerate production and operations; spare parts marketplace with instant replenishment and express shipping to ensure production and operational continuity.

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On-sale
Engineer Training Appointment
Efficient meeting communication, focused on answering questions and resolving issues. Utilizing a "theoretical explanation + hands-on demonstration + group practice" model to accurately convey knowledge.
On-site machine inspection at the factory
On-site machine inspection at the factory to personally test equipment performance and accuracy. Conducted by a team of professional engineers and in collaboration with a third-party testing institution.
Recommended high-quality supporting suppliers
We have established a high-quality supply chain resource pool based on more than ten years of industry experience and have built an intelligent supplier matching system.
After-sales
Professional device inspection service
A team of senior engineers equipped with professional testing tools provides 24/7 online support and a 2-hour response time for urgent tickets.
Engineer dispatch on-site
A team of senior engineers with over 10 years of industry experience. Implementation of a three-stage training system comprising theory, practical application, and assessment. A special "on-the-job training" component is included, with engineers fully participating in the first week of trial production.
Accessories Store
Build your own full-category accessories mall. Rely on an intelligent warehousing system to achieve 24-hour lightning-fast delivery. Through visual logistics tracking and factory-based safety stock solutions.
Qualification Certificate

The company has obtained ISO 9001:2008 quality management system certification. The over 30 series and thousands of specifications of products produced have passed the national CCC certification and CE certification issued by TUV.

Forming machine MD main certificate
Forming machine MD main certificate
Forming machine EMC main certificate
Forming machine EMC main certificate
Vertical stacking MD main certificate
Vertical stacking MD main certificate
Vertical stacking EMC main certificate
Vertical stacking EMC main certificate
Open Book MD Main Certificate
Open Book MD Main Certificate
Open Book EMC Master Certificate
Open Book EMC Master Certificate
Two-way stacking MD main certificate
Two-way stacking MD main certificate
Two-way stacking EMC main certificate
Two-way stacking EMC main certificate
FAQ
01 /
Payment Method

We usually adopt the payment method of 30% advance payment + 60% payment before shipment + 10% payment after installation and commissioning are completed to ensure the rights and interests of both parties.

02 /
Delivery Cycle

The delivery time for standard equipment is generally 45 to 60 days. If personalized customization is involved, the specific time will be adjusted appropriately according to the complexity of the plan.

03 /
Installation and Commissioning

We provide detailed installation instructions and operation materials. Customers can complete the basic installation according to the instructions. If professional engineers are needed for on-site services, our team members hold multiple national visas and can directly go to the customer's factory for debugging and training. The related travel and service costs will be borne by the customer.

04 /
Warranty and Services

The equipment comes with a 1-year warranty and lifetime technical support by default. If the customer agrees to authorize the project for case presentation, we can extend the warranty period by an additional 1 year.

05 /
Operators and Skill Requirements

Each device is equipped with detailed operation instructions. Generally, 2-3 workers can complete the production process. The operation interface is simple. The default language is English (other languages can be optionally selected), and basic training is provided to ensure that the operators can start working quickly.

06 /
Equipment maintenance and servicing

We offer comprehensive maintenance manuals and schedules, covering daily inspections, maintenance of key components, and long-term maintenance. This ensures that customers can operate in accordance with the standards, and the maintenance procedures are clear and easy to understand, facilitating on-site implementation.