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RFT-152-76
Decking Roll Forming Machine

RFT-152-76
Decking Roll Forming Machine 

RFT-152-76
Decking Roll Forming Machine 

Product Overview

The RFT-152-76 floor slab forming machine is suitable for galvanized steel coils ranging from 0.76 to 1.52mm. It is equipped with a hydraulic unwinding machine, a front shearing device, 38 forming stations, a hydraulic cutting unit and an automatic palletizing machine. The production speed can reach 20m/min. The entire machine adopts a combined gear/sprocket transmission system, and the rollers are treated with hard chromium to ensure wear resistance and accuracy. It is widely used in high-rise building floors, factories and logistics centers and other projects.

Configuration Options

Basic

Standard

Advanced

Economical and practical, meeting basic needs

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Balanced performance, stable and reliable

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High-speed, high-efficiency, intelligent and durable

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Thickness0.9–1.2 mm0.9–1.5 mm0.9–1.52 mm
Forming Stations28–32 rounds32–36 rounds36–38 rounds
TransmissionChain DriveChain + Partial Gear Transmission Hybrid Full gear transmission  Gearbox Drive
Roller Material45# steel, chrome plated GCr15, hard chrome plating GCr15, hard chrome plating, CNC precision machining 
Speed10–12 m/min12–16 m/min16–20 m/min
 CuttingHydraulic pre-cutting, stop and cutting Hydraulic post-cutting, stop and cut Servo hydraulic flying saw, continuous cutting 
DecoilerManual 5T Hydraulic 5–10T Hydraulic double-head 10T automatic feeding system 
Control SystemGeneral PLC Control PLC + Touchscreen Siemens/Mitsubishi PLC, fully automatic production 
StackerManual receiving platformSimple pneumatic stacker craneFully automatic palletizing machine (maximum length 12 meters)

Performance Comparison

 Roll Forming Machine Other SuppliersEffect
Thickness0.9 - 1.5 mm, thick plate stability 0.9–1.2 mmOur equipment has a stronger carrying capacity and a lower deformation rate. 
Speed16–20 meters per minute, supporting continuous production 10–15 m/minHigher production efficiency, suitable for large-scale engineering projects 
TransmissionFull gear or chain + gear mixed transmission Mostly using chain drive Longer service life and lower maintenance frequency 
Roller MaterialGCr15, CNC machining + hard chrome plating Ordinary 45# steel Higher forming accuracy and stronger wear resistance 
CuttingHydraulic flying saw, with smooth cuts and no burrs. Mostly hydraulic shutdown for cutting The incision is more precise, reducing the need for a second revision. 
DecoilerHydraulic 10T, supporting dual-head rapid coil changing Manual 5T - 8T Continuous production is more smooth, reducing the downtime for rewinding rolls. 
Stations32–38 steps, with a more stable outline 28–30 roundsThe forming dimensions are more stable and the plate shape consistency is better. 
Control SystemSiemens/Mitsubishi PLC with touch screen Domestic PLCs have relatively simple functions. The operation is more intuitive and the parameter adjustment is more flexible. 
WidthCustomized according to the customer's requirements. Common models include 688 / 720 / 750 / 915, etc. Fewer options for specification selection Adapt to different market standards, with greater flexibility.
 Noise & EnergyNoise reduction design + Energy-saving hydraulic station Ordinary hydraulic station, with high noise level The working environment is quieter and the long-term operating cost is lower. 
 MaintenanceProvide detailed maintenance manual and on-site support for spare parts.Usually, only basic operation instructions are provided.Daily maintenance is more reliable and the downtime is reduced.

Video

RFT-152-76
Decking Roll Forming Machine rounds

Product photo

  • Equipment assembly line
  • Roller set
  • Equipment assembly line
Book opener
12-ton double-cone type, hydraulic expansion and contraction, capable of supporting a maximum plate width of 1250mm, inner diameter of the rolled material of 508mm and outer diameter of 1500mm.
Pre-cutting device
Motor drive (0.55KW), equipped with Cr12 material blades to ensure smooth cuts.
Guiding device
The width and position of the sheet are controlled by using guide rods and sliders to ensure that the sheet accurately enters the forming machine.
Stamping and mold changing
It has the embossing function for maximum 1.2mm thick plates. The pattern will slightly vary with the thickness; during model change, it can be accomplished by manually adjusting the rollers.
Hydraulic cutting device
It is cut off by hydraulic means. The blade material is Cr12MoV and has undergone quenching treatment. It is equipped with two sets of blades, and the replacement can be done manually when needed.
Automatic stacking system
It can automatically support and assemble into finished sheet materials. The maximum stacking length is 9 meters and the load capacity is 2 tons. Stacking.

Finished product example

Steel floor slab
Steel floor slab
Steel floor slab
Floor joist
Tail pressing of floor formwork panels
Tailboard of the pavilion
Service Support
On-sale
After-sales
On-sale

Senior engineers provide on-demand, phased training and on-site machine inspections. Efficient supply chain integration and excellent value for money.

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After-sales

Professional pre-shipment inspection services, lifetime technical support; engineers dispatched to your site for on-site installation, commissioning, and operational training to accelerate production and operations; spare parts marketplace with instant replenishment and express shipping to ensure production and operational continuity.

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On-sale
Engineer Training Appointment
Efficient meeting communication, focused on answering questions and resolving issues. Utilizing a "theoretical explanation + hands-on demonstration + group practice" model to accurately convey knowledge.
On-site machine inspection at the factory
On-site machine inspection at the factory to personally test equipment performance and accuracy. Conducted by a team of professional engineers and in collaboration with a third-party testing institution.
Recommended high-quality supporting suppliers
We have established a high-quality supply chain resource pool based on more than ten years of industry experience and have built an intelligent supplier matching system.
After-sales
Professional device inspection service
A team of senior engineers equipped with professional testing tools provides 24/7 online support and a 2-hour response time for urgent tickets.
Engineer dispatch on-site
A team of senior engineers with over 10 years of industry experience. Implementation of a three-stage training system comprising theory, practical application, and assessment. A special "on-the-job training" component is included, with engineers fully participating in the first week of trial production.
Accessories Store
Build your own full-category accessories mall. Rely on an intelligent warehousing system to achieve 24-hour lightning-fast delivery. Through visual logistics tracking and factory-based safety stock solutions.
Qualification Certificate

The company has obtained ISO 9001:2008 quality management system certification. The over 30 series and thousands of specifications of products produced have passed the national CCC certification and CE certification issued by TUV.

Forming machine MD main certificate
Forming machine MD main certificate
Forming machine EMC main certificate
Forming machine EMC main certificate
Vertical stacking MD main certificate
Vertical stacking MD main certificate
Vertical stacking EMC main certificate
Vertical stacking EMC main certificate
Open Book MD Main Certificate
Open Book MD Main Certificate
Open Book EMC Master Certificate
Open Book EMC Master Certificate
Two-way stacking MD main certificate
Two-way stacking MD main certificate
Two-way stacking EMC main certificate
Two-way stacking EMC main certificate
FAQ
01 /
Payment Method

We usually adopt the payment method of 30% advance payment + 60% payment before shipment + 10% payment after installation and commissioning are completed to ensure the rights and interests of both parties.

02 /
Delivery Cycle

The delivery time for standard equipment is generally 45 to 60 days. If personalized customization is involved, the specific time will be adjusted appropriately according to the complexity of the plan.

03 /
Installation and Commissioning

We provide detailed installation instructions and operation materials. Customers can complete the basic installation according to the instructions. If professional engineers are needed for on-site services, our team members hold multiple national visas and can directly go to the customer's factory for debugging and training. The related travel and service costs will be borne by the customer.

04 /
Warranty and Services

The equipment comes with a 1-year warranty and lifetime technical support by default. If the customer agrees to authorize the project for case presentation, we can extend the warranty period by an additional 1 year.

05 /
Operators and Skill Requirements

Each device is equipped with detailed operation instructions. Generally, 2-3 workers can complete the production process. The operation interface is simple. The default language is English (other languages can be optionally selected), and basic training is provided to ensure that the operators can start working quickly.

06 /
Equipment maintenance and servicing

We offer comprehensive maintenance manuals and schedules, covering daily inspections, maintenance of key components, and long-term maintenance. This ensures that customers can operate in accordance with the standards, and the maintenance procedures are clear and easy to understand, facilitating on-site implementation.