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RFT-YQAG200-YQB166
Double-layer rolling forming machine

RFT-YQAG200-YQB166
Double-layer rolling forming machine

RFT-YQAG200-YQB166
Double-layer rolling forming machine

RFT-YQAG200-YQB166
Double-layer rolling forming machine

Product Overview

The corrugated steel profile rolling machine is mainly used for producing corrugated steel plates and is widely applied in factory roofs, walls, and various civil and industrial buildings. The equipment has an elegant structure, runs smoothly, has low noise, and possesses excellent compressive and bending resistance. The finished plates have a neat and beautiful appearance and high dimensional accuracy.
This production line is composed of a hydraulic unwinding machine, guiding device, forming system, hydraulic cutting, automatic stacking machine and PLC control system. It can achieve full automation production from coil material to finished plates. The equipment supports on-demand cutting by length, and the color can be customized according to the color card of the steel mill. The finished product efficiency is high and the loss is small. It is one of the widely used equipment in modern building material manufacturing.

Configuration Options

Basic

Standard

Advanced

Economical and practical, meeting basic needs

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Balanced performance, stable and reliable

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High-speed, high-efficiency, intelligent and durable

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Applicable material thickness 0.30–0.60 mm0.30–0.80 mm0.25–1.00 mm
Forming speed*10–12 m/min12–16 m/min15–20 m/min
Forming pass 14 - 16 courses 16 - 18 courses 18 - 22 slots (depending on the board type) 
Drive mode Chain drive Chain + gearbox combination Full gearbox transmission 
Book opener Manual 5 tons Hydraulic 8 tons Hydraulic 10-ton (with pressure arm/transition bridge) 
Guidance / Alignment Mechanical guidance + Foundation leveling Bilateral screw fine adjustment + reinforced leveling Automatic centering (optional servo) + Precise leveling 
Drilling process Reserved installation position Independent hydraulic punching frame Servo positioning punching (multiple position options available) 
Cutting methodHydraulic post cutting, Cr12 blade Hydraulic post-cutting, Cr12MoV, HRC 58–60 Servo guide wheel/flying saw (optional), Cr12MoV 
Control systemPLC + Touchscreen (Delta) PLC (Delta/Siemens) + encoder fixed scale Siemens PLC + servo for fixed-length measurement, supporting remote diagnosis 
Discharging / Stacking3 m Passive Discharge Platform 3 - 6 meters Automatic feeding platform 6 - 12 m Automatic Stacking Platform (Counting / Column Arrangement) 
Power supply380V 50Hz three-phase (customizable) 380V 50Hz three-phase (customizable) 380V 50Hz three-phase (customizable) 
Optional functionCoating/Compression ModuleCoating / Stiffening / MarkingCoating / Stiffening / Marking / Online Inspection (Laser Width Measurement)

Performance Comparison

 Roll Forming MachineOther SuppliersEffect
Production speed18–22 m/min10–15 m/minEfficiency is improved by approximately 30-50%, making it more suitable for large-scale orders. 
Forming accuracy±0.25 mm±0.8 mmHigh-precision molding, with good plate shape consistency, reducing subsequent rework.
Cutting accuracy±0.5 mm±1.5 mmThe fixed-length system is more accurate and results in less material waste. 
Energy consumption30–40 kW40–55 kWEnergy savings of approximately 15–25%, reducing long-term operating costs.
StabilityAnnual maintenance: 1-2 times per year Annual maintenance: 3-5 times per year Low downtime rate, more continuous and stable production lines.
Maintenance costLowHighEffectively reduce the losses caused by equipment failures.
Degree of automationTwo people can complete the operation. 5 - 6 people Reduce labor costs and make the operation more convenient. 
Delivery cycle45 - 60 days 90 - 120 days Quick delivery, shortening the customer's production cycle.
Applicable MaterialsColored-coated sheet, galvanized sheet, aluminum sheetMainly limited to galvanized sheetThe material has greater adaptability and a wider range of applications.

Video

RFT-TRA35-207-1035
Double-layer rolling forming machine

Product photo

  • Equipment assembly line
  • Equipment assembly line
  • Equipment assembly line
8T Hydraulic Uncoiler (with loading trolley)
With the design of hydraulic expansion and motor discharge, combined with the operation of the loading trolley, it is more efficient and safer. It can stably carry different specifications of rolls and provide a continuous and stable supply of raw materials for the subsequent forming process.
Pre-cutting device
Pre-cut the sheet before forming to ensure flexible control of the production size and reduce waste in subsequent processes. The structure is compact and the operation is convenient.
Guiding device
By adopting the guide rod and slider structure, it ensures that the steel plate enters the forming machine in the correct position, with stable operation and precise positioning.
Chain drive system
The drive system adopts a combination of chains and some gears to ensure that the upper and lower rollers run synchronously. The transmission is stable and reliable, and it can meet the forming requirements of different thickness plates.
Guide column structure
The inner support of the roller adopts a guide column structure design, which distributes the force evenly and ensures the long-term stable operation of the roller, effectively improving the forming accuracy and lifespan.
Hydraulic cutting device
Using Cr12MoV quenched cutting tools, the cuts are smooth without burrs. The hydraulic drive design ensures precise and efficient cutting with no material waste.
Electrical control system
Using PLC control and variable frequency speed regulation, it achieves automated production. Equipped with a touch screen interface, it enables easy setting of batches, board lengths and quantities. The encoder performs real-time measurement, and the operation is intuitive and reliable.
Automatic stacking machine
Supports automatic discharge of finished panels and horizontal stacking. The maximum stacking length can reach 12 meters, improving the receiving efficiency and reducing manual operations.
Hydraulic station
To ensure a stable power supply for the system, the core components are made with well-established brands, guaranteeing operational reliability and ease of maintenance.

Finished product example

Colorful
Waveform + Trapezoid
Small trapezoid
Small trapezoid
Small trapezoid
Small trapezoid
Small trapezoid
Service Support
On-sale
After-sales
On-sale

Senior engineers provide on-demand, phased training and on-site machine inspections. Efficient supply chain integration and excellent value for money.

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After-sales

Professional pre-shipment inspection services, lifetime technical support; engineers dispatched to your site for on-site installation, commissioning, and operational training to accelerate production and operations; spare parts marketplace with instant replenishment and express shipping to ensure production and operational continuity.

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On-sale
Engineer Training Appointment
Efficient meeting communication, focused on answering questions and resolving issues. Utilizing a "theoretical explanation + hands-on demonstration + group practice" model to accurately convey knowledge.
On-site machine inspection at the factory
On-site machine inspection at the factory to personally test equipment performance and accuracy. Conducted by a team of professional engineers and in collaboration with a third-party testing institution.
Recommended high-quality supporting suppliers
We have established a high-quality supply chain resource pool based on more than ten years of industry experience and have built an intelligent supplier matching system.
After-sales
Professional device inspection service
A team of senior engineers equipped with professional testing tools provides 24/7 online support and a 2-hour response time for urgent tickets.
Engineer dispatch on-site
A team of senior engineers with over 10 years of industry experience. Implementation of a three-stage training system comprising theory, practical application, and assessment. A special "on-the-job training" component is included, with engineers fully participating in the first week of trial production.
Accessories Store
Build your own full-category accessories mall. Rely on an intelligent warehousing system to achieve 24-hour lightning-fast delivery. Through visual logistics tracking and factory-based safety stock solutions.
Qualification Certificate

The company has obtained ISO 9001:2008 quality management system certification. The over 30 series and thousands of specifications of products produced have passed the national CCC certification and CE certification issued by TUV.

Forming machine MD main certificate
Forming machine MD main certificate
Forming machine EMC main certificate
Forming machine EMC main certificate
Vertical stacking MD main certificate
Vertical stacking MD main certificate
Vertical stacking EMC main certificate
Vertical stacking EMC main certificate
Open Book MD Main Certificate
Open Book MD Main Certificate
Open Book EMC Master Certificate
Open Book EMC Master Certificate
Two-way stacking MD main certificate
Two-way stacking MD main certificate
Two-way stacking EMC main certificate
Two-way stacking EMC main certificate
FAQ
01 /
Payment Method

We usually adopt the payment method of 30% advance payment + 60% payment before shipment + 10% payment after installation and commissioning are completed to ensure the rights and interests of both parties.

02 /
Delivery Cycle

The delivery time for standard equipment is generally 45 to 60 days. If personalized customization is involved, the specific time will be adjusted appropriately according to the complexity of the plan.

03 /
Installation and Commissioning

We provide detailed installation instructions and operation materials. Customers can complete the basic installation according to the instructions. If professional engineers are needed for on-site services, our team members hold multiple national visas and can directly go to the customer's factory for debugging and training. The related travel and service costs will be borne by the customer.

04 /
Warranty and Services

The equipment comes with a 1-year warranty and lifetime technical support by default. If the customer agrees to authorize the project for case presentation, we can extend the warranty period by an additional 1 year.

05 /
Operators and Skill Requirements

Each device is equipped with detailed operation instructions. Generally, 2-3 workers can complete the production process. The operation interface is simple. The default language is English (other languages can be optionally selected), and basic training is provided to ensure that the operators can start working quickly.

06 /
Equipment maintenance and servicing

We offer comprehensive maintenance manuals and schedules, covering daily inspections, maintenance of key components, and long-term maintenance. This ensures that customers can operate in accordance with the standards, and the maintenance procedures are clear and easy to understand, facilitating on-site implementation.