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Cable Tray Roll Forming Machine

Cable Tray Roll Forming Machine

Cable Tray Roll Forming Machine

Product Overview

The cable tray rolling forming machine uses rolled metal steel strips as raw materials. Through processes such as unwinding, leveling, servo punching, rolling forming, hydraulic cutting and automatic palletizing, it can complete the continuous production of cable trays in one step. The equipment is controlled by PLC + frequency converter to achieve fully automated operation. It has high forming accuracy and stable production efficiency, and can process various materials such as galvanized plates and SPHC steel.

Configuration Options

Basic

Standard

Advanced

Economical and practical, meeting basic needs

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Balanced performance, stable and reliable

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High-speed, high-efficiency, intelligent and durable

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Book openerManual unwinding machine, with a load capacity of 3T Hydraulic unwinding machine, with a load capacity of 5T Hydraulic unwinding machine, with a load capacity of 8T and automatic tension control function. 
Leveling the feeding mechanism Ordinary leveling machine + mechanical feeding 7-roller leveling + servo feeding High-precision leveling + dual servo feeding, supporting rapid mold change 
Drilling SystemFixed mold punching, with a single hole pattern Hydraulic punching, with interchangeable molds Servo-controlled punching, rapid switching of multi-pore type 
Forming frameWelded structure, chain drive Framed structure, gear box transmission Framed structure, independent gearbox transmission, lower noise level 
Roller material45# steel, surface hardening Cr12MoV, hard chrome coating Cr12MoV, vacuum heat treatment + titanium plating, extended service life 
Cutting methodOrdinary hydraulic shearing Hydraulic shearing, with a clean fracture surface Servo-driven automatic shearing, reducing waste 
Electrical control systemPLC standard type, with both Chinese and English operation interface Mitsubishi/Siemens PLC, touchscreen operation Siemens advanced PLC, remote networked diagnosis 
Production speed6 m/min8–10 m/min12–15 m/min
Stacking methodManual receiving rack Automatic feeding rack Fully automatic stacker, supports length/quantity setting 
Applicable SpecificationsWidth ≤ 400mm, Height ≤ 100mmWidth ≤ 600mm, Height ≤ 150mmWidth ≤ 600mm, Height ≤ 200mm, Customizable upon request

Performance Comparison

 Roll Forming MachineOther SuppliersEffect
Production Speed12–15 m/min10–12 m/minEfficiency is improved by approximately 15%, suitable for batch orders. 
Forming Accuracy≤±0.20 mm≤±0.25 mmThe accuracy is slightly higher, reducing the installation errors on site. 
Cutting Accuracy≤±1.0 mm≤±1.2 mmBasically the same, meeting the requirements of conventional engineering. 
Energy Consumption32–36 kW33–38 kWThe energy consumption is not significantly different and is within the normal range for the industry. 
 
StabilityAnnual maintenance: 1-2 times per year Annual maintenance: 2-3 times per year The downtime rate is slightly lower and the production line is highly stable. 
Manpower2 - 3 people 3 - 4 people The demand gap is not significant and the operation is more convenient. 
Delivery Time65 - 80 days 70 - 90 days The cycles are basically consistent and the urgent solution is supported. 
MaterialsHot-dip galvanized coils, stainless steel coilsHot-dip galvanized coils, stainless steel coilsThe material compatibility is the same, meeting the common requirements of the market.

Video

Cable Tray Roll Forming Machine

Product photo

  • Equipment assembly line
  • Equipment assembly line
  • Equipment assembly line
Hydraulic unwinding machine
Hydraulic tensioning, automatic material discharge, suitable for regular sheet materials, stable operation.
Blanking and leveling machine
Two-roller feeding and seven-roller leveling ensure that the sheet material is smoothly fed into the machine.
Servo Punching Mechanism
Equipped with Delta servo system, the feeding accuracy is ±2.0mm. It features pneumatic clamping and stable punching performance.
Closed-type single-point gantry punch press
With a press force of 400T and a customizable punching frequency ranging from 50 to 80 times per minute, this machine is driven by a 37kW main motor and is suitable for large-tonnage stamping requirements.
Punching die
A set of dedicated punching molds is equipped. The upper and lower molds are made of SKD11 material and undergo quenching treatment (HRC 58–62). The template is processed by quenching and tempering with 45 carbon steel to ensure strength and wear resistance.
Formed mainframe
The frame is made by welding high-quality steel sections and undergoes stress-relieving treatment. It is then precisely machined using a CNC gantry mill to ensure overall stability and high-precision shape.
Forming machine structure
The facade-style frame design, with gearbox transmission, ensures a stable structure and high transmission efficiency.
Hydraulic cutting mechanism
The hydraulic pre-trimming design and Cr12MoV quenched blades ensure a smooth cut. Combined with PLC control, the cutting length accuracy can reach ±1.5mm.
Feeding roller conveyor
It adopts a non-powered drum structure, welded with angle steel, with a length of 2000mm. This design facilitates the smooth output and collection of the finished products.

Finished product example

Trunking
Railing, railing cover
The effect after the bridge frame is joined together
Bridge frame screenshot
Bridge frame screenshot
Flat profiled reinforcing plate
Expansion-type cable tray
Cable tray
Service Support
On-sale
After-sales
On-sale

Senior engineers provide on-demand, phased training and on-site machine inspections. Efficient supply chain integration and excellent value for money.

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After-sales

Professional pre-shipment inspection services, lifetime technical support; engineers dispatched to your site for on-site installation, commissioning, and operational training to accelerate production and operations; spare parts marketplace with instant replenishment and express shipping to ensure production and operational continuity.

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On-sale
Engineer Training Appointment
Efficient meeting communication, focused on answering questions and resolving issues. Utilizing a "theoretical explanation + hands-on demonstration + group practice" model to accurately convey knowledge.
On-site machine inspection at the factory
On-site machine inspection at the factory to personally test equipment performance and accuracy. Conducted by a team of professional engineers and in collaboration with a third-party testing institution.
Recommended high-quality supporting suppliers
We have established a high-quality supply chain resource pool based on more than ten years of industry experience and have built an intelligent supplier matching system.
After-sales
Professional device inspection service
A team of senior engineers equipped with professional testing tools provides 24/7 online support and a 2-hour response time for urgent tickets.
Engineer dispatch on-site
A team of senior engineers with over 10 years of industry experience. Implementation of a three-stage training system comprising theory, practical application, and assessment. A special "on-the-job training" component is included, with engineers fully participating in the first week of trial production.
Accessories Store
Build your own full-category accessories mall. Rely on an intelligent warehousing system to achieve 24-hour lightning-fast delivery. Through visual logistics tracking and factory-based safety stock solutions.
Qualification Certificate

The company has obtained ISO 9001:2008 quality management system certification. The over 30 series and thousands of specifications of products produced have passed the national CCC certification and CE certification issued by TUV.

Forming machine MD main certificate
Forming machine MD main certificate
Forming machine EMC main certificate
Forming machine EMC main certificate
Vertical stacking MD main certificate
Vertical stacking MD main certificate
Vertical stacking EMC main certificate
Vertical stacking EMC main certificate
Open Book MD Main Certificate
Open Book MD Main Certificate
Open Book EMC Master Certificate
Open Book EMC Master Certificate
Two-way stacking MD main certificate
Two-way stacking MD main certificate
Two-way stacking EMC main certificate
Two-way stacking EMC main certificate
FAQ
01 /
Payment Method

We usually adopt the payment method of 30% advance payment + 60% payment before shipment + 10% payment after installation and commissioning are completed to ensure the rights and interests of both parties.

02 /
Delivery Cycle

The delivery time for standard equipment is generally 45 to 60 days. If personalized customization is involved, the specific time will be adjusted appropriately according to the complexity of the plan.

03 /
Installation and Commissioning

We provide detailed installation instructions and operation materials. Customers can complete the basic installation according to the instructions. If professional engineers are needed for on-site services, our team members hold multiple national visas and can directly go to the customer's factory for debugging and training. The related travel and service costs will be borne by the customer.

04 /
Warranty and Services

The equipment comes with a 1-year warranty and lifetime technical support by default. If the customer agrees to authorize the project for case presentation, we can extend the warranty period by an additional 1 year.

05 /
Operators and Skill Requirements

Each device is equipped with detailed operation instructions. Generally, 2-3 workers can complete the production process. The operation interface is simple. The default language is English (other languages can be optionally selected), and basic training is provided to ensure that the operators can start working quickly.

06 /
Equipment maintenance and servicing

We offer comprehensive maintenance manuals and schedules, covering daily inspections, maintenance of key components, and long-term maintenance. This ensures that customers can operate in accordance with the standards, and the maintenance procedures are clear and easy to understand, facilitating on-site implementation.