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Roll Forming Machine

Roll Forming Machine

Roll Forming Machine

Product Overview

The electrical cabinet column forming machine is mainly used for manufacturing the internal support profiles of electrical control cabinets and distribution cabinets. The formed columns have high strength, high dimensional accuracy, and excellent surface finish, which can meet the batch production requirements of industries such as power, communication, and cabinet manufacturing. This equipment has functions such as automatic feeding, punching, forming, and cutting, and supports the rapid switching of different hole types and column specifications. It is widely used in the manufacturing of industrial cabinets and distribution systems.

Configuration Options

Basic

Standard

Advanced

Economical and practical, meeting basic needs

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Balanced performance, stable and reliable

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High-speed, high-efficiency, intelligent and durable

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Book opener3T Manual Uncoiler Machine 3T Hydraulic Uncoiler 5T hydraulic unwinding machine + automatic feeding trolley 
Drilling method Conventional hydraulic punching Servo feeding + Hydraulic punching Fully automatic CNC punching, supporting multiple hole types switching 
Forming frameWelded structure, chain drive Welded structure, gearbox transmission Heavy-duty arch-shaped frame, with gear box for linkage transmission 
Forming pass14th - 16th rows 16th - 18th rows 18-20 pieces, high-precision rollers 
Cutting methodHydraulic pre-cutting, fixed mold Hydraulic post-cutting, single-blade die Hydraulic post-cutting, rapid mold changing system 
Control systemGeneral-purpose PLC Siemens PLC + Touchscreen Siemens/Mitsubishi PLC + Remote Diagnosis System 
Output efficiency8-12m/min12-15m/min15-20m/min
Scope of ApplicationSingle specification columnVarious specifications of columnsFlexible customization, automatic switching of multiple specifications

Performance Comparison

 Roll Forming MachineOther SuppliersEffect
Paper feeder configuration Hydraulic unwinding machine (with optional automatic loading trolley) Manual unwinding machines are the main type. Loading materials is more effortless and reduces the reliance on manual labor. 
Punching accuracy ±0.2mm (Servo feeding + Hydraulic punching) ±0.5mmHigh-precision punching, reducing assembly errors.
Formed structure Arched frame + gearbox transmission Simple chain drive Better operational stability, suitable for continuous production 
Roller material Cr12MoV vacuum quenching (HRC 58-62) 45# steel quenched and tempered Higher wear resistance and longer lifespan 
Cutting method Hydraulic post-cutting, rapid mold change Hydraulic pre-cutting requires stopping the machine for replacement. Change the mold more quickly, suitable for orders of multiple specifications 
Control system Siemens/Mitsubishi PLC + Touchscreen General-purpose PLC The operation is more intuitive and it has a remote diagnosis function. 
Production speed 15-20 m/min10-15 m/minEfficiency has been improved by approximately 20% - 30% 
Scope of ApplicationMulti-specification electrical cabinet uprights (automatic width adjustment) Single specification More flexible, reducing the need for multiple machines 
Noise level ≤75 dB≤78 dBThere is basically no difference. Both require regular maintenance. 
Energy consumption performanceApproximately 15% energy consumption optimization designGeneral energy consumptionThe energy-saving performance is slightly better, but the gap is not significant.

Product photo

  • Equipment assembly line
  • Equipment assembly line
Gantry milling machine processing lathe
The rack has been precisely machined by a gantry milling machine, ensuring that each positioning groove is in perfect alignment with the installation surface. This significantly improves the assembly accuracy and operational stability of the entire machine.
Framed structure
The equipment adopts a pavilion-type frame design, with uniform overall force distribution and strong rigidity. It is suitable for long-term continuous production and ensures stable forming accuracy without deformation.
Gearbox transmission
The main transmission system adopts a gearbox for power transmission. The power transfer is stable and reliable, with low noise and easy maintenance. It is suitable for continuous operation under high-intensity working conditions.
Bladeless flying saw
The cutting part adopts a smooth-edge fly-saw design without burrs, resulting in a flat and smooth cut, reducing the need for secondary processing and improving the quality of the finished product.
Hydraulic station
The hydraulic station is independently configured, providing stable power support. Key components are selected from well-known brands, ensuring efficient and reliable operation.
Electrical control cabinet
The electrical control cabinet is equipped with a PLC system and a human-machine interface. The operation is intuitive and simple, enabling parameter setting, monitoring and automatic control.

Finished product example

Fan blade machine
Fan blades
Electrical cabinet column
Fan blade machine
Service Support
On-sale
After-sales
On-sale

Senior engineers provide on-demand, phased training and on-site machine inspections. Efficient supply chain integration and excellent value for money.

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After-sales

Professional pre-shipment inspection services, lifetime technical support; engineers dispatched to your site for on-site installation, commissioning, and operational training to accelerate production and operations; spare parts marketplace with instant replenishment and express shipping to ensure production and operational continuity.

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On-sale
Engineer Training Appointment
Efficient meeting communication, focused on answering questions and resolving issues. Utilizing a "theoretical explanation + hands-on demonstration + group practice" model to accurately convey knowledge.
On-site machine inspection at the factory
On-site machine inspection at the factory to personally test equipment performance and accuracy. Conducted by a team of professional engineers and in collaboration with a third-party testing institution.
Recommended high-quality supporting suppliers
We have established a high-quality supply chain resource pool based on more than ten years of industry experience and have built an intelligent supplier matching system.
After-sales
Professional device inspection service
A team of senior engineers equipped with professional testing tools provides 24/7 online support and a 2-hour response time for urgent tickets.
Engineer dispatch on-site
A team of senior engineers with over 10 years of industry experience. Implementation of a three-stage training system comprising theory, practical application, and assessment. A special "on-the-job training" component is included, with engineers fully participating in the first week of trial production.
Accessories Store
Build your own full-category accessories mall. Rely on an intelligent warehousing system to achieve 24-hour lightning-fast delivery. Through visual logistics tracking and factory-based safety stock solutions.
Qualification Certificate

The company has obtained ISO 9001:2008 quality management system certification. The over 30 series and thousands of specifications of products produced have passed the national CCC certification and CE certification issued by TUV.

Forming machine MD main certificate
Forming machine MD main certificate
Forming machine EMC main certificate
Forming machine EMC main certificate
Vertical stacking MD main certificate
Vertical stacking MD main certificate
Vertical stacking EMC main certificate
Vertical stacking EMC main certificate
Open Book MD Main Certificate
Open Book MD Main Certificate
Open Book EMC Master Certificate
Open Book EMC Master Certificate
Two-way stacking MD main certificate
Two-way stacking MD main certificate
Two-way stacking EMC main certificate
Two-way stacking EMC main certificate
FAQ
01 /
Payment Method

We usually adopt the payment method of 30% advance payment + 60% payment before shipment + 10% payment after installation and commissioning are completed to ensure the rights and interests of both parties.

02 /
Delivery Cycle

The delivery time for standard equipment is generally 45 to 60 days. If personalized customization is involved, the specific time will be adjusted appropriately according to the complexity of the plan.

03 /
Installation and Commissioning

We provide detailed installation instructions and operation materials. Customers can complete the basic installation according to the instructions. If professional engineers are needed for on-site services, our team members hold multiple national visas and can directly go to the customer's factory for debugging and training. The related travel and service costs will be borne by the customer.

04 /
Warranty and Services

The equipment comes with a 1-year warranty and lifetime technical support by default. If the customer agrees to authorize the project for case presentation, we can extend the warranty period by an additional 1 year.

05 /
Operators and Skill Requirements

Each device is equipped with detailed operation instructions. Generally, 2-3 workers can complete the production process. The operation interface is simple. The default language is English (other languages can be optionally selected), and basic training is provided to ensure that the operators can start working quickly.

06 /
Equipment maintenance and servicing

We offer comprehensive maintenance manuals and schedules, covering daily inspections, maintenance of key components, and long-term maintenance. This ensures that customers can operate in accordance with the standards, and the maintenance procedures are clear and easy to understand, facilitating on-site implementation.